About Us
Services & Training
News & Updates
Calendar
Links
Our Disclaimer
Contact Us

(December 2000)
New OSHA Ergonomics Standards

Effective Date

January 16, 2001.

Applies To

Most employers in “interstate commerce;” possibly all California employers

Discussion

For the past decade, employers have been hearing about the on-again, off-again attempts by OSHA to promulgate binding standards regarding ergonomic safety in the workplace. On November 14, 2000, in the midst of all of the wrangling over the federal budget impass and the presidential election gridlock, OSHA rushed to conclude its rule making process and issued its new ergonomic standards. The new Ergonomics Standard (to be codified at 29 C.F.R. § 1910.900) is estimated to be the broadest, most expensive safety and health standard yet for OSHA.

The rules are intended to protect against workplace injuries for more than 100 million workers who perform repetitive functions such as typing, working on an assembly line, sliding groceries past scanners or lifting heavy loads. OSHA estimates that the new regulations would cost industry about $4.5 billion per year — and would actually end up saving businesses money due to reduced workers’ compensation costs and improved productivity over time. Industry groups said OSHA’s standards are arbitrary, and that OSHA grossly underestimated the cost of the regulations. According to one industry study, the new rules would cost U.S. businesses more than $90 billion a year.

The Ergonomics Standard contains numerous terms that are broad, vague and ambiguous. The debate and inevitable litigation over the meaning of these terms will only add to the cost and difficulty imposed by these regulations. Essentially, they will apply to all employers covered by the Occupational Safety and Health Act — a very broad category encompassing most employers engaged in a business affecting "interstate commerce" as that term is very broadly defined—except certain specified segments. Excluded (for now) from OSHA's ergonomics requirements are construction operations, maritime activities, agriculture, and railroads.The impact on preexisting California regulation of ergonomics remains unclear. A Cal-OSHA regulation must be "at least as effective" as a Fed/OSHA regulation on the same subject. 29 U.S.C. § 667(c)(2). The Fed/OSHA standard is clearly more onerous. This does not, however, mean it is more effective. However, Cal-OSHA will be under tremendous pressure from proponents of ergonomics to either adopt the federal standard or make their preexisting requirements even more onerous. If it does, then such standards essentially would apply to all California employers.

What the Regulations Require

Communication: There is a major new communication requirement contained in the Standard regarding all current and new employees. Covered employers must provide such individuals with basic information about common "musculoskeletal disorders" (MSDs) including their signs or symptoms, the importance of early reporting of such conditions, and their signs or symptoms. In addition, employees must be told how to report MSDs in the workplace; the kind of risk factors, jobs, and work activities that are associated with these hazards; and a short description of the requirements of the Ergonomics Standard. This information is to be provided in written form or—if all employees have access—in electronic form. This information is to be provided to employees within 14 days of hiring and must be posted in a conspicuous place in the workplace.

Obligations Upon Report of MSD or MSD Symptoms: If employees report that they are experiencing an MSD or the signs and symptoms of an MSD, the employer must promptly determinate if it qualifies as an "MSD incident" OSHA defines that term as an MSD that is "work-related" and requires days away from work, restricted work, or medical treatment beyond first aid, or—alternatively—signs or symptoms that are work-related and that last for seven or more consecutive days after the employee reports them to the employer.

If an MSD incident has occurred, the employer is required to determine if the job meets OSHA's "Action Trigger," i.e., if the job routinely involves exposure to certain risk factors identified by OSHA. If so, an employer then must either comply with the Standard's "Quick Fix" option, or it must develop and implement a full ergonomics program. The "Quick Fix" will come into play only in limited circumstances, including those involving jobs in which employees have not experienced more than one MSD incident, and where there have not been two MSD incidents in the employer's entire establishment in the preceding 18 months. If it may apply, the employer must act promptly to implement certain controls and to review the effectiveness of hazard reduction efforts for that job. If the Action Trigger is met, and the Quick Fix does not apply, a full ergonomics program must be implemented (at least as to the reported job and all other jobs in that establishment that are the same). Such a program includes: Job hazard analysis; hazard reduction and control measures; a training program with a 3-year cycle; management leadership; and full employee participation.

However, the most controversial element of the full program is the requirement of "MSD management." This includes: Access to a health care professional; accommodation of necessary work restrictions, including time off for recovery; "work restriction protection"—which means maintenance of earnings and benefits, including 100 percent of an employee's normal earnings and benefits for up to 90 days for light-duty work, and 90 percent of an employee's normal earnings and full benefits if the employee is unable to work; and evaluation and follow-up of the MSD incident.

Other General Requirements: The Standard requires employers to evaluate their ergonomics programs at least every three years. That assessment must consider the elements of the program, whether MSD hazards are being effectively identified and addressed, and whether the program is achieving positive results, as shown through reduced numbers and severity of MSDs. Consultation with employees and their representatives about program effectiveness and any problems is mandated by the federal agency. The Ergonomics Program Standard also has detailed specifications about maintenance of records generated under its requirements, and includes the obligation of employers to make virtually all program materials available upon request to employees and their representatives, as well as OSHA. 

OSHA cautions employers against policies or procedures that discourage employees from reporting the signs or symptoms of MSDs or the existence of MSD hazards in the workplace. This concept also triggered much controversy, as OSHA has a different and broader view than most employers as to what might discourage such participation by employees (e.g., certain safety incentive programs or certain approaches to workplace drug testing).

Dealing With Doctors: The final Standard contains additional detail regarding employers' dealings with health care providers (HCPs). It provides that whenever an employee consults an HCP for the purpose of MSD management, the provider must be given a description of the employee's job and physical work activities, risk factors, and MSD hazards in the job, a copy of the OSHA Standard, and a listing of information that must be included in a written opinion. That opinion must contain the HCP's assessment of the employee's condition as it relates to the physical work activities, risk factors and hazards, and any recommended work restrictions. The HCP is required to inform the employee about his or her evaluation and other facts relating to his or her condition, risk factors, MSD hazards, and related activities. Additional provisions relate to obtaining and using second and third opinions.

Effective Dates

The Standard takes effect on January 16, 2001. Covered employers initially must satisfy their broad communication obligations by October 15, 2001. After that date, many of the other obligations of the Standard may become applicable in short order, following an employer's determination that an MSD incident has occurred. Determination that a job meets an Action Trigger under the Standard will start the clock for obligations of job hazard analysis, controls, training, MSD management, and other key requirements. At the same time, many of the other broad obligations of the Standard will keep employers very busy with ergonomics compliance requirements in advance of those dates.

What This Means

OSHA placed its work on the proposed standard on the fastest track imaginable. With Congress attempting to block this rule through the appropriations process and a possible shift in the Executive Branch, OSHA's publication of the rule on November 14 ensures that it will take effect before Inauguration Day 2001, unless it is blocked by litigation or legislative review mechanisms. 

Virtually every major OSHA standard has been challenged in the federal appellate courts by industry groups, labor unions, various other interest groups, or all three. The Ergonomics Standard will be no exception. The National Association of Manufacturers, the U.S. Chamber of Commerce, the National Coalition on Ergonomics, and other interested parties already have announced their legal challenges to the agency's new requirements. In addition, the AFL-CIO and the voices of others with varying perspectives—together with the voluminous record developed during the rulemaking and the fundamental debate over the science and economics behind the rule—ensure that the appellate court proceeding will be among the most contentious in OSHA's history.

Unless and until the federal courts, Congress and/or a potential (as of this writing) Bush Administration intervene, it is likely that employers across the country will be required to quickly familiarize themselves with the multi-faceted requirements of the OSHA Ergonomics Program Standard and its potential application to their operations. Given the sheer volume and complexity of the requirements, employers should immediately begin this process. 

This bulletin is a general overview of the subject matter, and is not meant to provide professional opinions regarding any specific case, matter, or set of facts, or to substitute for the professional advice of Waag and Co. Instead, please contact Susan S. Waag, Esq. for additional information.

You can download the current and past Bulletins in PDF (Portable Document File) format where proceeded by below. All other Bulletins are in standard HTML format. If you do not have Adobe Acrobat Reader, which is required to open, view, and print the bulletins, you can download the application FREE from the link below.
December 2004: Government Rescinds Emergency Meal Regulation Changes
December 2004: Major Changes in Meal / Rest Break Regulations
August 2004: California’s Infamous “Bounty Hunter” Law Reformed
June 2002: Workers' Comp. Relief for Employers
April 2002: Supreme Court Favors Employers in FMLA Ruling
April 2002: Salary Basis Issue Finally Resolved
November 2001: New California Legislation (update)
November 2001: (2 Court Cases) What is Harassment?
October 2001: New Drug & Alcohol Testing Rules
October 2001: Tax Legislation: New Pension Laws
October 2001: Employers Must Explain Family Leave
March 2001: Rest and Meal Periods II
March 2001: Salary Basis Test Changes to Monthly
January 2001: AB 2509 (Wage & Hour Law)
December 2000: Rest and Meal Periods
Dec. 2000: New Calif. IWC Wage Order 16
Dec. 2000: New OSHA Ergonomics Standards
Nov. 2000: New Workplace Investigations Course
November 2000: Calif. Minimum Wage Increase
March 2000: AB60 Update
August 1999: Sick Pay Law
August 1999: Cal Poly Class and GMS
August 1999: Age Discrimination Law
November 1998: Susan Waag CCPA
November 1998: FEHA Liability Reduction
November 1998: Disability Discrimination
November 1998: COBRA
November 1998: CHP Drug Testing
July 1998: Sexual Harassment


Top | Home | About Us | Services | News | Calendar | Links | Disclaimer| Contact Us

WAAG AND CO. • Phone (805) 783-2300 • Toll Free (888) 650-WAAG • Fax (805) 544-4215
P.O. Box 5060, San Luis Obispo, CA 93403 • info@waagandco.com